Hongyuan Hydraulic's large ladle long nozzle manipulator is a specialized equipment designed for the precise handling and positioning of long nozzles in the metallurgical casting process, particularly in blast furnace steelmaking. It ensures stable and efficient operation, contributing to the smooth progress of molten steel pouring.

In terms of application scenarios, it is mainly used in the tundish area of steelmaking plants. During the process of transferring molten steel from the large ladle to the tundish, the long nozzle is crucial for preventing secondary oxidation of the molten steel and controlling the flow rate. The manipulator is responsible for accurately installing, replacing, and adjusting the position of the long nozzle, ensuring a tight connection between the long nozzle and the large ladle outlet, thus guaranteeing the quality of molten steel.

For assembly forms, there are fixed and mobile types. The fixed assembly is installed on a dedicated foundation or frame near the tundish, with a fixed working range, suitable for production lines with stable and fixed process layouts. The mobile assembly is mounted on a track or a mobile platform, allowing for flexible movement to adapt to different working positions, which is ideal for workshops with multiple tundishes or variable production processes.

In terms of structural forms, it consists of a mechanical arm, a clamping mechanism, and a hydraulic drive system. The mechanical arm is usually a multi-joint structure, enabling multi-angle rotation and telescopic movement to reach the working position flexibly. The clamping mechanism is designed to firmly grip the long nozzle, with adjustable clamping force to avoid damaging the nozzle while ensuring reliable fixation. The hydraulic drive system provides power for the movement of the mechanical arm and the clamping action, ensuring smooth and precise operation.

Optional accessories include a vision positioning system, which can accurately identify the position of the large ladle outlet and the long nozzle through cameras and image recognition technology, assisting the manipulator in achieving automatic and precise positioning, reducing manual intervention and improving work efficiency. A temperature-resistant protection cover is also available to protect the manipulator's components from high-temperature radiation in the working environment, extending the service life of the equipment. Additionally, a torque sensor can be equipped to monitor the clamping torque in real-time, ensuring that the clamping force is within the appropriate range.

Hongyuan Hydraulics supports the customization of various types and complex blast furnace metallurgical casting special equipment. Welcome to inquire for details.